Smart Eyes of Smart Refinery - Wei Chuang Helps Jiujiang Petrochemical Intelligent Factory Construction

With the development of information science and technology, some people have drawn a picture of the “smart factory” of the future petroleum and petrochemical industry: from chemical logistics to digital oil fields, from oil and gas exploration to smart factories, different scenarios and different devices can communicate. Sharing information, people and people, people and devices, and devices can communicate with each other and become part of the network.

The realization of these seemingly sci-fi scenes is inseparable from information visualization technology. As the leader of the visualization industry, Guangzhou Weichuang Video Technology Co., Ltd. (hereinafter referred to as “Weichuang”) is indispensable in the construction of “smart factory” in the petroleum and petrochemical industry.

What is a smart factory?

The so-called "smart factory" refers to the use of IoT technology and equipment monitoring technology to strengthen information management and services on the basis of digital factories, clearly grasp the production and sales process, improve the controllability of the production process, and reduce manual intervention on the production line. Properly collect production line data, as well as reasonable production planning and production schedules.

In March 2011, Jiujiang Petrochemical began the overall planning of the “smart factory”. Through the construction of “smart factory”, Jiujiang Petrochemical will further enhance its economic efficiency and competitiveness, improve management integration, scientific and refined level, improve safety management, environmental management and energy management, and build “automation, digitization, visualization, Modeling and integration is a 10 million-ton international first-class refining and chemical enterprise.


Wei Chuang helps Jiujiang Petrochemical's “smart factory” construction “visualization” is an important feature of Jiujiang Petrochemical's “smart factory” construction and an important development direction of information technology in the future. Win-win cooperation, joint development, visual solutions experts--Weichuang actively assisted Jiujiang Petrochemical's smart factory construction, providing visual solutions and systems for Jiujiang Petrochemical in two phases.

At present, Weitron has successfully completed the first phase of the visual construction project for Jiujiang Petrochemical. According to the application requirements of Jiujiang Petrochemical, in the first phase of construction, the visual solution provided by Weichuang includes: a large-screen display system of main operation (control) center which is composed of 27 sets of 67” DLP integrated display units; A 55" narrow-edge LCD display unit is used to form a large-screen display system for the production dispatching room; an emergency command center large-screen display system is composed of 8 sets of 46" narrow-edge liquid crystal display units.

In the second phase of the visualization project, Witron will provide visual construction support for the central control room of the Jiujiang Petrochemical Power Plant, the control center of the oil product center, and the control room of the water center.

(Jiujiang Petrochemical main operation center large screen display system)


Give the company a pair of "eyes of wisdom"

“As a state-owned large-scale petrochemical enterprise, in the construction of the visualization system of Jiujiang Petrochemical, how to realize the intelligent and efficient management of information is very important.” Weichuang technicians described the design of the system.

After the completion of the second phase of the project, the visual system created by Weitron for Jiujiang Petrochemical will connect the debugging and coordination of the visual control interactive control platform of the six central control rooms, realize the information interconnection of Jiujiang Petrochemical Centers, and assist the collaborative optimization of production control. Fine specifications for energy management.

In order to meet the needs of enterprises in real-time collaborative work, the system also realizes synchronous acquisition and playback of audio and video signals. The audio and video signals collected by the system can be synchronized through the network in all six control centers and petrochemical buildings, enabling simultaneous live broadcast of important meetings and events. In addition, the system also realizes the collection of mobile terminal signals such as mobile phones, and can play mobile terminal signals such as mobile phones, thereby greatly improving the convenience of information management and control.

"Traditional personnel monitoring has two major problems. One is that personnel monitoring may have operational errors, and the other is that human monitoring has a dead angle. The smart factory solves these two problems well, with full coverage, all-weather and intelligent advantages. "Jiujiang Petrochemical related personnel have affirmed the information visualization function of the smart factory.

Constructing a "smart factory" for the future

The construction of a smart factory is a long-term process. For many petrochemical companies, it takes many years of continuous construction to achieve the desired goal. This is also true for Jiujiang Petrochemical.

Based on the future construction needs of Jiujiang Petrochemical, the system created by Weichuang adopts a distributed system architecture design, which integrates display devices and audio and video collection devices distributed in various places to form a “cloud” architecture. The signal acquisition and playback adopts the codec box and can be flexibly deployed. When expanding and temporarily adding remote and intercommunication signal acquisition or placement points, it is only necessary to increase the corresponding codec box, which greatly increases the convenience and expandability of the system to meet the continuous construction of Jiujiang Petrochemical's “smart factory”.

(Jiujiang Petrochemical Production Dispatching Room Large Screen Display System)


In the era of big data, Wistron's "Smart Energy Solution"

The petrochemical industry is a high-tech intensive industry. Compared with other traditional industries, informatization plays a very important role in the production and operation of the petrochemical industry. The management and application of data and information affect to a large extent. The competitiveness of the petrochemical industry. Therefore, actively promoting the information visualization in the era of big data has become the top priority of petrochemical enterprises.

According to the actual needs of various application scenarios in the petroleum and petrochemical industry, Wistron's large-screen splicing display system can provide an ultra-high-resolution visual display platform, which can intuitively present comprehensive information such as DCS data services, meeting decision-making, remote monitoring, etc. Improve operational capabilities and make decisions more calm.

In addition, in order to ensure the stability of the system, Weichuang large-screen splicing display system is designed to be reliable, from the light source, drive, power supply to signal "full link redundancy" to ensure the high reliability of the system; and support hot swap, to ensure Fast and automatic business recovery; provide strong guarantee for 7×24 hours of uninterrupted work in the petroleum and petrochemical industry.

At present, Weichuang's systems and products have been applied to large energy enterprises and branches of PetroChina, Sinopec, CNOOC, Changqing Oilfield, Daqing Oilfield, Shengli Oilfield, State Grid, China Southern Power Grid, etc., serving the power grid, power generation, coal, Oil and petrochemical and other energy industries. (This article is published by Wei Chuang)

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