**Ultrasonic Cleaning Method - Beijing Jinke Lida Electronic Technology Co., Ltd.**
Here is a step-by-step guide to using an ultrasonic cleaner properly:
1. **Unpacking and Installation**
After unpacking the machine, carefully inspect all parts for any looseness or damage. Check the packing list to ensure all accessories are present. Install the cleaner in a dry, well-ventilated area, making sure it is placed on a flat and stable surface. If your model has a drainage system, connect the water inlet, drain, and overflow pipes accordingly.
2. **Filling the Tank with Water**
Add the appropriate amount of water to the cleaning tank based on the size of the items you will be cleaning. The cleaning fluid should fully cover the workpieces. Avoid pouring boiling water into the tank, as this can damage the transducer.
3. **Electrical Connection**
Connect the power supply correctly, using a three-hole socket and ensuring a reliable grounding wire for safety. Refer to the installation manual to connect the temperature control sensor, ultrasonic drive cable, heater control line, and other necessary wiring between the control panel and the main unit.
4. **Heating and Ultrasonic Operation**
Turn on the heating switch and adjust the temperature knob so that the white mark aligns with the desired temperature (as shown in Figure 1). Ensure the cleaning solution does not exceed the maximum recommended temperature during operation.
5. **Adding Cleaning Solution**
Once the water reaches the correct temperature, add the appropriate cleaning agent. Choose the type of solution based on the material being cleaned—such as water, alcohol, degreaser, or detergent. Stir the solution thoroughly, either manually or by activating the ultrasonic function or air pump for better mixing.
6. **Pre-Treatment of Parts**
Before placing items in the cleaner, remove large debris or dirt using a soft brush or cloth. This helps extend the life of the cleaning solution and improves overall efficiency. Ultrasonic waves are effective at removing fine particles but are less efficient against heavy mud or sludge.
7. **Placing Items in the Tank**
Place the items in a stainless steel basket and gently lower them into the cleaning tank. Distribute the items evenly to avoid overlapping, which can reduce cleaning effectiveness.
8. **Starting the Cleaner**
Turn on the power switch. The display will show “00†initially. Press the up button to increase the cleaning time by 1 minute each press. A long press allows continuous increments. Use the down button to decrease the time if needed.
9. **Stopping the Machine**
To stop the machine during operation, press the “OFF†button. If you need to restart, press the “NO†button first.
10. **Managing Overflow**
If oil or dirt accumulates on the surface of the cleaning solution, open the overflow valve to remove it. Fill the tank with water or cleaning solution until the liquid starts to overflow. Use a scraper to help remove the floating contaminants. Keep the overflow valve closed to prevent accidental spills.
11. **Post-Cleaning Treatment**
After cleaning, remove the parts from the tank. Blow out any remaining cleaning solution from holes using compressed air, and dry the surface with an air gun. If possible, rinse the parts in a nearby basin to ensure thorough cleaning.
12. **Maintaining Cleaning Fluid**
When cleaning a large number of parts, the cleaning solution may become contaminated. It’s advisable to use a separate storage tank to let the dirty solution settle before reuse. This helps reduce costs and maintain cleaning efficiency.
13. **Soaking for Better Results**
Some parts, like cylinder heads or intake manifolds, may have stubborn carbon deposits. Soaking these parts in the cleaning solution before ultrasonic treatment can significantly improve the cleaning outcome.
This detailed process ensures optimal performance of your ultrasonic cleaner and extends its lifespan while maintaining high-quality results. Always follow the manufacturer's instructions for specific models, such as the KQ-300DE or KQ5200DE from Jiangsu Kunshan Ultrasonic Instrument Co., Ltd.
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